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How long until a circuit breaker trips? Overload and short-circuit simulator

A circuit breaker does not switch off the moment the current exceeds its rating. Run five scenarios, from a kettle to a short circuit, and watch the bimetal strip, the electromagnet and the cable temperature on a time-current chart.

How long until the breaker trips? Try it

A kettle on a B16 breaker with 2.5 mm² cable. Will the breaker trip?

On

Breaker, cable and appliancesThe breaker lever, a magnified view of the bimetal strip and the coil, the cable coloured by its temperature and the connected appliances.MCBOB16
Current
8.7 A
0.54 × In
Cable
30 °C

PVC limit 70 °C

Elapsed
0:00
×500
Thermal release (bimetal)
Heated towards trip: 0 %
Magnetic release
Standard range: B16 48⁠–⁠80 A
Sample breaker: 64 A
Time-current chartLogarithmic chart of trip time against current: the IEC/EN tolerance band, the sample breaker curve, the IEC/EN test points and the current of the chosen scenario.1101001,00010 ms1 s1 min1 hCurrent, ATimeIn
  • Sample breaker
  • IEC/EN tolerance band
  • IEC/EN test points
  • Rated current In
  • may not trip
  • Current
Same data as a table
Current, × InCurrentNot beforeNot later thanSample breaker
0.5 × In8 A≥ 1 hmay not tripdoes not trip
0.8 × In12.8 A≥ 1 hmay not tripdoes not trip
1 × In16 A≥ 1 hmay not tripdoes not trip
1.13 × In18.1 A≥ 1 hmay not tripdoes not trip
1.3 × In20.8 A6.4 smay not tripdoes not trip
1.45 × In23.2 A4.3 s1 h1.6 min
1.7 × In27.2 A2.7 s3.3 min53 s
2 × In32 A1.8 s1.9 min33 s
2.55 × In40.8 A1 s60 s18 s
3 × In48 A0.7 s41 s12 s
4 × In64 A5 ms22 s10 ms
5 × In80 A5 ms0.1 s10 ms
7.5 × In120 A5 ms0.1 s10 ms
10 × In160 A5 ms0.1 s10 ms
15 × In240 A5 ms0.1 s10 ms
20 × In320 A5 ms0.1 s10 ms
25 × In400 A5 ms0.1 s10 ms

Result

Breaker:
stays on
Standard — must hold for:
≥ 1 h
Cable settles at:
38 °C

The current is well below the rating, so the breaker stays on for as long as the kettle runs. The cable barely warms up.

Try it yourself
Appliances
8.7 A, 0.54 × In
Curve
Cable cross-section

Cable vs breaker: matches

Educational model. The band is drawn through the IEC/EN 60898-1 test points at 30 °C; the line between them is an interpolation. The “sample breaker” is one notional device: its thermal time constant is estimated from test reports, not taken from the standard. Look up the trip time of your own breaker on the manufacturer’s curve. In a warm enclosure a breaker trips sooner: by about 5 % in current for every 10 °C above 30 °C. Cable heating is shown as an order of magnitude: one time constant estimated from tests on cables in thermal insulation, installation method A1, 30 °C. It is not a fire prediction. The short-circuit current is calculated for a 20 m line with a notional supply impedance of 0.35 Ω. The real current depends on your supply; an electrician determines it by measuring Zs.

What happens inside the breaker

01

Bimetal strip: overload

Current heats a strip made of two metals that expand differently, so it bends. The larger the overload, the sooner it reaches the latch. A small overload can take minutes or hours; a strip that is already warm trips sooner.

02

Coil and plunger: short circuit

A large current magnetises the coil, which pulls in the plunger and knocks the latch open within milliseconds. The curve letter sets where this begins: B at 3–5 × In, C at 5–10 × In, D at 10–20 × In.

03

Cable: what is being protected

A cable heats up gradually and cools down the same way. PVC insulation is rated for 70 °C in continuous use. The breaker has to switch off before the cable gets there, which is why its rating must suit the cross-section.

How to read the time-current chart

Current runs from left to right in amperes and time from bottom to top; both scales are logarithmic. The shaded band is where the standard allows a breaker of this curve and rating to trip: for any current, the lower edge is the earliest permitted trip time and the upper edge the latest. The solid line is one sample breaker inside the band. The vertical line marks the current of the chosen scenario; the dot rises with time and stops when it meets the line. Rings mark the IEC test points.

IEC/EN 60898-1 test points (a–e)

The standard does not prescribe a single curve. It fixes a few test points that every breaker must pass, and the curves of real devices run anywhere between them. The table shows each requirement and how the sample breaker meets it.

PointCurrentStartRequirementSample breaker B16Sample breaker C16Sample breaker D16
a1.13 × Incoldmust not trip · ≥ 1 hdoes not tripdoes not tripdoes not trip
b1.45 × Inwarm, right after amust trip · < 1 h42 s42 s42 s
c2.55 × Incoldmust trip · 1 s – 1 min18 s18 s18 s
dB 3 · C 5 · D 10 × Incoldmust not trip · ≥ 0.1 sEN 60898-1 — must trip within: B 45 s · C 15 s · D 4 s12 s4.2 s1 s
eB 5 · C 10 · D 20 × Incoldmust trip · < 0.1 s10 ms10 ms10 ms

Point b starts with the breaker already warmed by the current of point a, as in the test itself. Point c allows 1–60 s for In ≤ 32 A and 1–120 s above. Points d and e depend on the curve letter; the upper time limits of point d come from EN 60898-1 and are not part of IEC 60898-1. Times are for an ambient temperature of 30 °C.

Worked scenarios

The five scenarios of the simulator with the numbers from the model. Protection is B16 on 2.5 mm² copper cable unless the row says otherwise; the short circuit is at the end of a 20 m line.

ScenarioProtectionLoadCurrentBreakerCable
1. KettleB16 · 2.5 mm²Kettle8.7 A · 0.54 × Instays onStandard — must hold for: ≥ 1 hCable settles at: 38 °C
2. + heaterB16 · 2.5 mm²Kettle + Heater17.4 A · 1.09 × Instays onStandard — must hold for: ≥ 1 hCable settles at: 62 °C
3. + ovenB16 · 2.5 mm²Kettle + Heater + Oven30.4 A · 1.9 × InTripped · bimetal · 38 sStandard — must trip within: 2 s – 2.2 minCable at trip: 35 °C · Without the breaker: > 120 °C
4. Short circuit 20 m awayB16 · 2.5 mm²Short circuit at the end of the line310 A · 19.4 × InTripped · electromagnet · 10 msStandard — must trip within: 5 ms – 0.1 sCable heating: +0.8 °C · Cable would withstand (from 70 °C): ≈ 0.86 s
5. B16 on 1.5 mm²B16 · 1.5 mm²Kettle + Heater17.4 A · 1.09 × Instays onStandard — must hold for: ≥ 1 hCable settles at: 88 °C
Fit B10 and runB10 · 1.5 mm²Kettle + Heater17.4 A · 1.74 × InTripped · bimetal · 49 sStandard — must trip within: 2.5 s – 3 minCable at trip: 36 °C · Without the breaker: > 80 °C

The numbers come from the educational model described above, not from a particular product; the real trip time of your breaker is on the manufacturer’s curve. Cable ratings follow IEC 60364-5-52, Table B.52.2 (method A1, 30 °C); national tables can differ, for example 15.5 A for 1.5 mm² in Germany. The withstand time uses k = 115 from IEC 60364-4-43, Table 43A, starting from the 70 °C operating temperature.

Common questions

Why does a breaker not trip when the load is above its rating?

A breaker is allowed to carry a small overload. Up to 1.13 times its rating it must not trip within an hour; between 1.13 and 1.45 times it may or may not trip, and at 1.45 times it must trip in under an hour. That is why the breaker has to suit the cable: the cable must survive the same overload.

What is the difference between the bimetal strip and the electromagnet?

The bimetal strip reacts to heat, so it clears an overload with a delay that shrinks as the current grows. The electromagnet reacts to the current itself and trips almost instantly once the current passes the threshold of the curve letter. An ordinary breaker has both.

Does C16 trip later than B16?

On overload both meet the same thermal requirements, so the delay is similar. The difference is the instant trip: C needs 5–10 × In instead of 3–5 × In, so a moderate short circuit that B16 clears instantly may be cleared by C16 only through its slower thermal release.

Does the simulator show the exact trip time of my breaker?

No. It is an educational model: the band follows the IEC test points and the sample breaker is one plausible device inside it. Real devices differ between manufacturers and depend on temperature and previous load. For a design, use the manufacturer’s curve and have an electrician check the circuit.

Sources and further reading

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Built on the EU HD 60364 series and the CIS wiring regulations (PUE).

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